Custom Envelope Printing

Custom printed envelopes are great for a variety of uses both personal and professional. Our printing presses and production lines at Sun Print Solutions allow us to efficiently print all kinds of custom envelopes in both large and small quantities.

Read on to learn more about the high-quality custom envelope printing you can get with Sun Print Solutions. Or, if you’re ready to submit and order to get a quote for a specific print project now, you can jump to the order request form below.

Printed Envelope Types


Direct Mail Envelopes

One of the most common printed envelope types we produce are envelopes used for direct mail campaigns.

Businesses can use our services to mass produce professional-quality envelopes and mailers to be sent all over the country quickly while maintaining a consistent look and feel for every campaign.

You handle the strategy and targeting of your direct mail marketing and the Sun Print Solutions team will take care of producing your designs and getting them sent where they need to go.

Variable Printing and Personalization

Direct mail campaigns can target many different demographics and geography. We incorporate variable printing and personalization into our printing process to print unique names or addresses onto each envelope that goes out.

Direct Mail Fulfillment

We take care of the mailing too. Use Sun Print Solutions as your one-stop fulfillment center for all your direct mail needs, from printing to mailing.

Business Envelopes

Perhaps you are looking to stock up on custom business envelopes, designed specific to your brand or office location. Sun Print Solutions can do that too. We’ll even save your business envelope design for easy reordering when your supply is getting low.

Reply/Remit envelopes

We produce reply/remit envelopes for businesses to use in sending bills, invoices, statements, financial and insurance information, surveys, fundraising, subscriptions, legal documents and more.

Windowed Envelopes

Depending on the type of mail you need to send, you may prefer single-window or multiple-window envelopes printed for your bulk mailing. The “windows” are the transparent sections on some envelopes that allow you to see printed information positioned within the window on the inner document.

We have decades of experience handling the production and mailing of windowed envelopes for our customers.

Announcement and Invitation Envelopes

Let us print the perfect invitation envelopes for your wedding, party, seminar or other special occasion.

Sometimes a professional envelope doesn’t work as well as an elegant or formal style. When you want to add a little personality or charm to your invitations, our team will help you choose the design best-suited to your occasion.

For example, some people choose to create a custom envelope that matches the style or pattern of the card or stationary contained inside. If you can imagine it, we can probably print it!

Envelope Customization

Color Printing

There’s nothing wrong with standard black-and-white, but there’s no need to limit yourself. You can print any color ink onto any color envelope to make your design pop and match your company branding.

Our team enjoys producing unique and beautiful prints. If you’re having trouble planning a design, the Sun Print Solutions team is happy to help.

Logo and Branding

Why send awesome designs inside of a boring envelope? Grab attention and establish your brand right from the mailbox with custom branding elements on your envelopes.

Special Finishes

Perforated panels, spot UV, soft touch finishing— we do it all. If you can envision it, Sun Print Solutions can make it happen. We mean it when we say we are a full-service print shop!

Standard Envelope Sizes

various envelope types and sizes

#10 Envelopes (4.1” x 10.6”)

Actual size: 4.125″ x 9.5″

#10 envelopes are commonly used for tri-folded documents and brochures.

#9 Envelopes (4″ x 8″)

Actual size: 3.875″ x 8.875″

#9 envelopes are great for return mail or sending cards and invitations that are a little smaller than professional documents.

6″ x 9″ Envelopes

Actual size: 6″ x 9″

When sending cards, postcards and invitations, 6” x 9” envelopes are another common size choice.

A7 Envelopes

Actual size: 5.25″ x 7.25″

Getting closer to a squared shape, A7 envelopes are another standard size that customers use for a variety of purposes, often for postcards or announcements.

A2 Envelopes (4″ x 5.5″)

Actual size: 4.375″ x 5.75″

A2 envelopes are commonly used for the smaller types of bulk-mailed items, like thank you cards, save-the-dates and RSVP notes.

Custom Sizes

We print standard envelope sizes as well as custom dimensions to meet your needs.

Envelopes produced for professional uses are often standard, rectangle-styles. But some customers opt for square envelopes or other unique shapes when sending Invitations or announcements. Your wish is our command.

Custom Envelope Design Tips

  • Make sure your artwork is properly sized for the area being printed.
  • Make sure your text font is large enough and easy read when printed to scale on your envelopes.
  • It’s usually a good idea to utilize contrasting text and background colors, allowing the important information to stand out clearly.


Order Custom Printed Envelopes

Envelope Printing FAQs

Will Sun Print Solutions mail my envelopes or mailers for me?

We sure can! Sun Print Solutions can handle all of your printing and mailing projects. We are a one-stop fulfillment shop for many direct mail customers.

Can I also print labels for my envelopes with Sun Print Solutions?

Yes, we also print labels, stickers and any other printed material you need.